Pulse-phase thermography

The future of non-destructive material testing

Weld inspection with pulse-phase thermography

Pulse phase thermography not only enables the surface of components to be inspected, but also allows internal structures to be analyzed. For example, the bond cross-section of laser welds can be reliably determined.

Advantages

  • Completely contactless and non-destructive

  • Extremely short testing times (typically < 1 second per test position)

  • High precision in the detection of hidden material defects

How it works

Pulse phase thermography combines infrared thermography with various excitation methods, such as laser excitation, and is a form of active thermography. Targeted heat pulses and analysis of the cooling behavior reveal the internal properties of materials. Deviations in heat conduction allow conclusions to be drawn about the material properties and possible defects beneath the surface – quickly, contactlessly, and without damaging the component.

Typical test applications

  • Connection quality of cell connectors in battery modules

  • Quality of laser and spot welded joints and soldered seams

  • Crack detection on metallic or CFRP components

  • Connection quality of layers in laminates and adhesive bonds

  • Coating quality of metallic and hybrid materials

Tailor-made service for the highest demands

For a wide range of applications and beyond, optimal setups for the respective test application are configured in cooperation with partners. This is based on a proven, tailor-made portfolio of services for the automation of test tasks – from project planning and implementation to service. Everything from a single source.

Why pulse-phase thermography?

Economic efficiency

Early fault detection in the production process, fewer rejects and cost savings by eliminating manual or destructive testing.

Non-destructive

Analyze heat progression to evaluate the weld seam without contact.

Speed

Process times of less than 1 second without pre- or post-treatment.

All-rounder

Detects hidden defects where other systems fail - for coating, weld seam and crack inspections.

Precise

High resolution of less than 100µm. Test accuracy greater than 99.95

Proven in practice and supported by AI

Already proven in over 100 customer projects in series production. Since 2024, also available with integrated AI for weld seam analysis and reliable quality assessment.

Cooperation between specialists for more safety in your welding process

thyssenkrupp Automation Engineering

thyssenkrupp Automation Engineering GmbH is an internationally active plant engineering company with decades of expertise in the welding process and the testing of weld seams. As part of thyssenkrupp AG for over 25 years, we offer you a comprehensive all-in-one package - from planning to turnkey systems.

edevis

edevis GmbH specializes in the development and sale of testing technology for non-destructive material testing using active thermography. Our highly qualified team plans systems and devices for you for testing fiber composite structures, for crack testing in metallic components and for testing joints (welded joints, soldered joints, adhesive seams). We equip automated testing systems with our testing technology, plan and sell laboratory testing systems and offer testing services. Our specially developed testing software for evaluating measurements completes the product portfolio.

Laserline

Laserline is one of the leading manufacturers of industrial lasers and beam shaping solutions in the multi-kilowatt range. Our customized systems are among the most successful beam sources in industrial material processing worldwide.

Have any questions?

Get in touch with us!

sales.sy.he@thyssenkrupp.com